Best Hats for Embroidery & Why the Richardson 112 Is a Favorite

In the world of custom embroidery, not all hats are created equal. Whether you're stitching for fashion, branding, or profit, choosing the right hat can make or break your project. From fit and structure to material and stitchability, let’s break down the best hats for embroidery, and why the Richardson 112 is a fan favorite. Some key tips for any caps are to slow down the machine, typical Stitches per minute for caps are 600-800 SPM. Also some embroiderers,  really recommend either 80-12 needles or titanium needles, as they can assist with needle breaks

1. Structured Trucker Hats (like the Richardson 112)

If there’s one hat that dominates the embroidery world, it’s the Richardson 112. This structured, six-panel trucker cap features a cotton/poly front with a mesh back, and an adjustable snap closure. It offers the perfect combination of a flat surface for embroidery and a trendy fit customers love.

Why it’s a favorite:

• Firm front panel: Holds embroidery cleanly without puckering

• Classic fit: Universally loved by all age groups

• High-quality construction: Durable for heavy stitch counts and 3D puff

• Huge color variety: Over 50+ color combinations to match any design

💡 Embroidery Tip: When embroidering on structured truckers, use a strong cap stabilizer and consider hooping with a cap frame for the best results. The Richardson 112 handles 3D puff embroidery beautifully.

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2. Unstructured “Dad Hats” (e.g., Adams or Yupoong 6245CM)

These laid-back, low-profile hats are great for lightweight designs and casual styles. Made with soft cotton and a curved brim, they appeal to the lifestyle and streetwear markets.

Pros:

• Comfortable, relaxed fit

• Great for small, clean designs

• Adjustable fabric back strap for easy sizing

Embroidery Tip: Since these hats lack a structured front, use a medium cutaway stabilizer and avoid large or dense stitch designs. Center chest logos and monograms work best.

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3. Flat-Bill Snapbacks (e.g., Yupoong 6089M)

A top choice for streetwear brands and younger audiences, snapbacks bring edge and style. Their stiff front panels are ideal for bold designs and puff embroidery.

Pros:

• Structured and flat, ideal for embroidery

• Often made from wool blends or acrylic for durability

• Puff-friendly for bold, raised designs

Embroidery Tip: These hats demand precision. Use hooping guides to ensure proper alignment, and consider using a 75/11 sharp needle for crisp stitch detail.

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4. Beanies (e.g., Sportsman or Carhartt)

For cold-weather gear or winter promotions, embroidered beanies are a go-to. Acrylic and knit options work well with both flat and 3D embroidery.

Pros:

• Stretchy and warm

• Great gift and retail item

• Center front embroidery is clean and visible

Embroidery Tip: Use a solvy topping (wash-away) to prevent stitches from sinking into the knit. Avoid dense fill patterns, simple logos look best.

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5. Performance Hats (e.g., Flexfit or Richardson Pulse R-Flex)

These are made with moisture-wicking fabrics and are popular for sports teams and outdoor use. Their polyester blends and flexible fit make them ideal for athletic branding.

Pros:

• Lightweight and breathable

• Flexfit sizing for comfort

• Modern appearance

Embroidery Tip: Choose lightweight backing and simple designs that don’t disrupt the hat’s performance properties.

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Final Thoughts: Why the Richardson 112 Stands Out

Among all hat types, the Richardson 112 continues to lead the pack for a reason. It checks all the boxes, style, structure, stitchability, and customer appeal. Whether you’re a new embroiderer or a seasoned pro, if you’re looking for a reliable, profitable, and high-demand cap, the 112 is your go-to.

Ready to elevate your hat game?

Explore our selection of embroidery machines and accessories designed to make hat embroidery easy, clean, and profitable, whether you're stitching Richardson 112s or any hat your customer brings your way.